Did you know that small improvements in forming technology can have a huge impact on efficiency and costs? With our new composite material DAYComp, we have achieved just that - and helped a leading Tier 1 automotive supplier solve a massive problem in the process.

The problem: wear and high costs

Machining high-strength steel (material thickness > 3 mm) is a real challenge. Cold forming involves extreme forces that quickly push conventional bronze sliding plates with solid lubricant to their limits. For our customer, this meant that the bronze plates had to be replaced after just 36,100 strokes - with all the associated costs, downtime and maintenance work.

The solution: customised innovation

This is where DAYComp comes into play. Together with the customer, we analysed the processes, examined all influencing factors and developed DAYComp as the optimal solution. The result was impressive:

- 177,916 strokes with DAYComp - a 4.9 times longer service life.

- Less wear: after almost 178,000 strokes, the material loss was only 0.1-0.3 mm (compared to 0.81 mm with bronze).

Our customer was able to realise cost savings of over 50% thanks to longer production cycles, less maintenance and shorter downtimes.

Why DAYComp is so superior:

DAYComp is not just more durable - the material has a number of advantages that make it the perfect choice for demanding production processes:

- Heat resistant up to 390 °C - ideal for high temperature processes.

- 8x lighter than bronze - saves energy and reduces CO₂ emissions

- Recyclable and sustainable - made from PE-HD, which is completely recyclable

- Low coefficient of friction - minimises wear and prevents dust and abrasion from sticking.

These properties make DAYComp the first choice for companies looking for efficiency, economy and sustainability at the same time.

In direct comparison to the bronze sliding plate with solid lubricant, the composite material DAYComp offers the following advantages:

A win for the industry and the environment

With DAYComp, our customer has not only reduced operating costs, but also made a contribution to its sustainability goals. The ability to recycle materials, improve the carbon footprint and extend the life of tools shows that innovation and environmental responsibility can go hand in hand.

The future is here

DAYComp is more than just a material - it's a solution that shows what's possible when technical innovation meets sustainable thinking. If you are also interested in a more efficient and sustainable production method, please contact us!

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